Threaded cartridge valve is a common industrial pipe valve, widely used in various fields. The production line of threaded cartridge valve consists of a number of processes and equipment, the following will introduce the general composition of the threaded cartridge valve production line.
The production line of threaded cartridge valves generally includes the following main processes:
Material preparation: Threaded cartridge valves are usually made of cast iron, carbon steel, stainless steel and other materials. In the production line, the relevant raw materials need to be prepared first, including cast iron blocks, carbon steel plates, etc. After the raw materials are measured and inspected, they are processed in the next step.
Processing and manufacturing: In the processing and manufacturing process, the various components of the production thread cartridge valve are processed. This process includes forging, casting, sheet metal processing, machining and other processes. Among them, forging and casting are often used to make large parts such as valve bodies and valve covers, while sheet metal processing and machining are often used to make small parts such as valve stems, cone gates, and valve plates.
Assembly and assembly: In the assembly and assembly process, the manufactured components are assembled and assembled to form a complete threaded cartridge valve. This process requires workers to assemble, adjust and inspect parts according to the structure and requirements of the valve. During the assembly process, it is necessary to pay attention to the compatibility and quality requirements between the various components.
Test inspection: After the assembly is completed, test inspection is required to ensure that the performance of the threaded cartridge valve meets the standards and requirements. Test inspection includes pressure test, seal test, flow characteristic test and so on. These tests can be done by specialized test equipment, such as pressure detectors, water seal test stands, etc.
Finishing and surface treatment: After passing the test inspection, there are still some details to be carried out. Including the valve surface spraying, anti-corrosion, sandblasting and other surface treatment processes. At the same time, it is also necessary to carry out finishing procedures to improve the accuracy and surface quality of the valve.
Packaging factory: The last process is to package the screw cartridge valve. Packaging requirements are determined according to the size and number of valves, generally using wooden boxes, packing belts, etc. At the same time, it is necessary to mark the model, specification and manufacturer of the product.
In addition to the above main processes, the production line also needs the corresponding equipment to support the production process. Common equipment includes forging equipment, casting equipment, drilling machine, lathe, planer, polishing machine, spraying equipment, test equipment and so on. The selection and configuration of these equipment needs to be determined according to demand and capacity.
In short, the production line of the threaded cartridge valve consists of a complete production process from material preparation, processing and manufacturing, assembly and assembly, test and inspection, finishing and surface treatment, and packaging. The reasonable configuration and cooperation of these processes and equipment can effectively improve production efficiency and product quality to meet market demand.